- Technical characteristics:If you need more technical parameters, please consult the manufacturer
| Handling capacity of water-based liquids |
260L/24h |
| Distillery material (sewage contact) |
SUS304 |
| Cooling chamber material (distillate contact) |
SUS304 |
| Input supply voltage |
2.6KW 380V 50/60HZ |
| Input air source pressure |
Dry and clean compressed air of more than 4KG |
| Apparent construction |
Q235 Spray |
| Heat exchanger |
SUS316 coiler |
| Evaporation type |
Vacuum evaporation concentration |
| Evaporation condition |
-0.92KPA-0.097KPA |
| Evaporation temperature |
30-40ºC |
| Gas-liquid separator |
Multilayer baffle and spiral separator |
| Heat source and cold source |
Heat pump circuit |
| Compressor type |
Vortex type |
| refrigerant |
R407C |
| Vacuum system |
Liquid ejector |
| Operation control |
PLC and human-machine interface intelligent control and wife remote monitoring |
| noise |
68dB (A) Measured at 1M from the mechanical surface and 1.6M from the ground |
Note: The user can choose the appropriate material according to the actual demand and sewage situation, such as 316 stainless steel or 2205 duplex stainless steel or titanium alloy material;
Main reference:
Electrical safety:
CCC standard and CE standard
Pollution Prevention:
Air Pollution Prevention Law of China
China Water Pollution Prevention and Control Law
2.Nominal performance (factory test performance) :
The data in the following table is the performance index obtained by using tap water as process water.
| Power supply |
|
380V 50/60HZ |
| Maximum output of evaporative effluent |
L/20h |
260±10% |
| Temperature at saturation evaporation |
Sewage: 37ºC±10% Steam: 36ºC±10% distillate temperature: 28ºC±10% |
(Note: Tap water is used as test water during factory testing, and the deviation of the actual operating data is related to the liquid concentration)
3. Function description: Based on the combination of heat pump technology and vacuum distillation technology, a reduction evaporation and concentration device for treating water-based liquid;
3.1 Process principle and flow description:
The liquid to be treated is sucked into the distillery and the inlet valve is opened and closed by a level sensor. The bottom of the distillation chamber is composed of a coil heat exchanger, the heat pump circuit generates high temperature and high pressure refrigerant into the heat exchanger, the liquid is heated and boiled, the steam rises through the defromer, the steam is exchanged with the tube heat exchanger, the distillation is extracted together with the non-condensing gas, the distillation is discharged through the overflow, and the non-condensing gas is discharged together with the liquid. After the cycle, the concentrate is cleaned and discharged through the blowback valve.
3.2 Vacuum System
The vacuum system consists of a multistage centrifugal pump and ejector. The injector uses the Venturi principle and uses the distillate produced by the evaporator as the motor power fluid. The efficiency of a vacuum system depends on the temperature of the motor fluid.
3.3 Heat pump Circuit
The heat required to evaporate the liquid and the cooling required to condense the steam are provided by the heat pump circuit. The vapor phase refrigerant is compressed by the compressor, flows into the heat exchanger, and releases heat to the liquid, the cooling after the release of heat is cooled, the auxiliary fin radiator turns on the secondary heat exchange according to the set conditions, and any excess heat is released into the environment. The refrigerant in the liquid phase passes through the filter, reaches the expansion valve, and produces low temperature and low pressure refrigerant after throttling, which is used for the cold amount required for condensing steam;
3.4 Auxiliary liquid
| number |
Name |
Model |
intro |
package |
disposition |
| 1 |
Foam inhibitor |
PX-188 |
Polyether defoamer to inhibit foam |
25L |
5L |
| 2 |
Water based cleaning agent |
PQ-188 |
CIP automatic cleaning |
25L |
NO |
(Note: Standard equipment is equipped with 5L defoamer, please pay attention to customize cleaning agent in advance when ordering;)
3.5 Standard accessories
| Name |
Intro |
Feature |
| Pretreatment unit |
It can be used in line with evaporator to remove oil and impurities in waste liquid, and it can also be used as a turnover temporary storage device for raw liquid. |
Separation of oil and water, filtration of impurities;
Waste liquid storage, waste liquid turnover;
Waste liquid full stop, lack of liquid reminder; |
| Deep purification plant |
It can be used in line with evaporator for secondary deep purification of distilled water to reduce COD and BOD of effluent. |
Effectively remove COD and BOD values;
Recycled water is stored as: CIP evaporator cleaning bucket, deep purification cleaning bucket; Recycled water full alarm reminder; |
| Concentrated liquid turnover bucket |
t is used online with the evaporator to facilitate the collection and circulation of concentrated liquid storage and transportation, and has a full liquid storage reminder; |
|
(Note: The above configuration is an optional configuration, users can choose according to actual needs)
3.6 Dimensions, weight, packaging, storage and handling
| Packaging type |
Size(mm) |
Weight(Kg) |
| Wooden case packing |
1430*800*1800 |
400 |
If the equipment needs to be stored for a long time before installation, it should be kept indoors, in a clean and dry area, with a temperature range of 5-35 ° C and relative humidity between 20% and 80%; The transportation of evaporation needs to be moved by forklift with appropriate length;
3.7 Environmental conditions, ventilation and auxiliary cooling
| Working condition |
Ways and means |
| 10-40ºC |
Normal operation |
| 0ºC<temperature<10ºC |
Allow to start, precautions: prevent icing |
| >40ºC |
Pay attention to good ventilation |
4.Standard structure
Note: Please refer to the diagram
A,The waste liquid is temporarily stored in the transfer barrel
B,he liquid boils, produces foam, and automatically adds defoamer
C,Recycled water storage and CIP cleaning
D,concentrated liquid temporary storage and turnover
5. Installation requirements:
The machine is designed to be installed in the safe area of non-corrosive atmosphere, and the indoor horizontal surface is flat, which can support the weight of the equipment itself; There must be spacing areas around the equipment to ensure smooth work for users and maintenance personnel, and to allow cold air to pass through the fan.
5.1 Features of the liquid connectors and pipes required for installation are as follows:
| Name |
Description |
Type |
Size |
Note |
| 1 |
Liquid waste inlet |
Internal teeth |
G3/4 |
|
| 2 |
Concentrated outlet |
Internal teeth |
G1 |
|
| 3 |
Foam inhibitor inlet |
Internal teeth |
G1/2 |
|
| 4 |
Distilled water outlet |
Internal teeth |
G1/2 |
|
| 5 |
Tap water inlet |
Internal teeth |
G1 |
|
| 6 |
Cleaner inlet |
Internal teeth |
G1 |
|
Note: Non-condensing gas that may be discharged is transported through the distillate into the pipeline
5.2 The following public facilities are required for equipment operation:
| Type |
Demand |
Conditions |
Size |
Note |
| Compressed air |
Clean and dry |
More than 4BAR |
G1/2 |
|
| Power supply |
380V 50/60HZ |
Ground wire |
|
|
| Tap water |
Clean |
|
|
|
Please contact us for more information
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